Ford Explorer: Front End Body Panels / Removal and Installation - Cowl Panel

Ford Explorer 2020-2025 Service Manual / Body and Paint / Body and Paint / Front End Body Panels / Removal and Installation - Cowl Panel

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the wiper linkage assembly.
    Refer to: Wiper Linkage Assembly (501-16 Wipers and Washers, Removal and Installation).
  1. Remove the bolt and position the wire connectors aside.
    Torque: 106 lb.in (12 Nm)
  1. Remove the bolts and position the brake reservoir aside.
    Torque: 25 lb.in (2.8 Nm)
  1. Remove the nuts, bolts and the braces.
    Torque: 22 lb.ft (30 Nm)

    • Remove the bolts.
      Torque: 44 lb.in (5 Nm)
    • Remove the pin-type retainers and the cowl panel.
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Installation

  1. To install, reverse the removal procedure.

    Removal and Installation - Active Grille Shutter Actuator

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the Radiator grille opening panel. Refer to: Radiator Grille Opening Panel (501-02 Front End Bod..

    Removal and Installation - Cowl Panel Grille

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the wiper pivot arms. Refer to: Windshield Wiper Pivot Arm (501-16 Wipers and Washers, Removal a..

    Other information:

    Ford Explorer 2020-2025 Owners Manual: Autowipers (If Equipped)


    Wet or winter driving conditions with ice, snow or salty road mist can cause inconsistent and unexpected wiping or smearing. A - High sensitivity. B - Autowipers On. C - Low sensitivity. Use the rotary control to adjust the sensitivity of the autowipers...

    Ford Explorer 2020-2025 Service Manual: Removal and Installation - Brake Pads


    Special Tool(s) / General Equipment 12” / 300mm C-Clamp Materials Name Specification Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B -  Removal   WARNING: Service actions on vehicles equipped with electronic brake booster and electronic parking brakes may cause unexpected brake application, which could result in injury to hands or fingers...

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