Ford Explorer: Exhaust System - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Muffler and Tailpipe

Ford Explorer 2020-2025 Service Manual / Powertrain / Exhaust System / Exhaust System - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Muffler and Tailpipe

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the rear exhaust isolator nuts.
    Torque: 26 lb.ft (35 Nm)
  1. Loosen the exhaust clamp.
    Torque: 41 lb.ft (55 Nm)
    • Detach the exhaust isolators.
    • Slide the muffler and tailpipe rearward out of the isolators and remove the muffler and tailpipe.
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Installation

  1. To install, reverse the removal procedure.
  1. Clean all exhaust connections before reassembly.
  1. Check the exhaust system for leaks.

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    Driver and Passenger Airbags

    WARNING: Do not place your arms on the airbag cover or through the steering wheel. Failure to follow this instruction could result in personal injury.

    WARNING: Keep the areas in front of the airbags free from obstruction. Do not affix anything to or over the airbag covers. Objects could become projectiles during airbag deployment or in a sudden stop. Failure to follow this instruction could result in personal injury or death.

    WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.

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