Ford Explorer: Transfer Case / Removal and Installation - Transfer Case Rear Seal
Special Tool(s) /
General Equipment
![](images/removal_and_installation_transfer_case_rear_seal-834/382/imagen2(316).jpg) |
205-072 Universal Flange Holding Wrench |
![](images/removal_and_installation_transfer_case_rear_seal-834/382/imagen2_005(143).jpg) |
205-1018 Installation Tube |
![](images/removal_and_installation_transfer_case_rear_seal-834/382/imagen2_002(264).jpg) |
205-1067 Installer, Output Shaft AWD |
![](images/removal_and_installation_transfer_case_rear_seal-834/382/imagen2_015(37).jpg) |
205-D027
(D80L-1013-A)
2 or 3 Jaw Puller |
Removal
-
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
-
Remove the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
-
Drain the transfer case.
-
Remove the exhaust flexible pipe.
Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 2.3L EcoBoost (201kW/273PS), Removal and Installation).
Refer to: Exhaust Flexible Pipe (309-00B Exhaust System - 3.0L EcoBoost, Removal and Installation).
Refer to: Exhaust Flexible Pipe (309-00C Exhaust System - 3.3L Duratec-V6, Removal and Installation).
Refer to: Exhaust Flexible Pipe (309-00D Exhaust System - 3.3L Duratec-V6 – Hybrid (BP), Removal and Installation).
-
Remove the muffler and tailpipe.
Refer to: Muffler and Tailpipe (309-00A Exhaust System - 2.3L EcoBoost (201kW/273PS), Removal and Installation).
Refer to: Muffler and Tailpipe (309-00B Exhaust System - 3.0L EcoBoost, Removal and Installation).
Refer to: Muffler and Tailpipe (309-00C Exhaust System - 3.3L Duratec-V6, Removal and Installation).
Refer to: Muffler and Tailpipe (309-00D Exhaust System - 3.3L Duratec-V6 – Hybrid (BP), Removal and Installation).
-
NOTE:
Note the position of the component before removal.
Using the tool, hold the flange and remove the flange nut.
Use Special Service Tool: 205-072
Universal Flange Holding Wrench.
-
Remove and discard the flange nut washer.
-
Remove and discard the flange nut seal.
-
Using the tool, remove the output flange.
Use Special Service Tool: 205-D027
(D80L-1013-A)
2 or 3 Jaw Puller.
-
Remove and discard the transfer case rear output shaft seal.
Installation
-
Install the special tool to the seal.
Use Special Service Tool: 205-1018
Installation Tube.
, 205-1067
Installer, Output Shaft AWD.
-
Using the special tool, install the transfer case rear seal.
Use Special Service Tool: 205-1018
Installation Tube.
, 205-1067
Installer, Output Shaft AWD.
-
Install the transfer case output flange.
-
Install the flange nut seal.
-
Install the flange nut washer.
-
Using the tool, hold the flange and install the flange nut.
Use Special Service Tool: 205-072
Universal Flange Holding Wrench.
Torque:
203 lb.ft (275 Nm)
-
Refill the transfer case.
-
Install the muffler and tailpipe.
Refer to: Muffler and Tailpipe (309-00A Exhaust System - 2.3L EcoBoost (201kW/273PS), Removal and Installation).
Refer to: Muffler and Tailpipe (309-00B Exhaust System - 3.0L EcoBoost, Removal and Installation).
Refer to: Muffler and Tailpipe (309-00C Exhaust System - 3.3L Duratec-V6, Removal and Installation).
Refer to: Muffler and Tailpipe (309-00D Exhaust System - 3.3L Duratec-V6 – Hybrid (BP), Removal and Installation).
-
Install the exhaust flexible pipe.
Refer to: Exhaust Flexible Pipe (309-00A Exhaust System - 2.3L EcoBoost (201kW/273PS), Removal and Installation).
Refer to: Exhaust Flexible Pipe (309-00B Exhaust System - 3.0L EcoBoost, Removal and Installation).
Refer to: Exhaust Flexible Pipe (309-00C Exhaust System - 3.3L Duratec-V6, Removal and Installation).
Refer to: Exhaust Flexible Pipe (309-00D Exhaust System - 3.3L Duratec-V6 – Hybrid (BP), Removal and Installation).
-
Install the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
Special Tool(s) /
General Equipment
205-1018Installation Tube
308-943Installer, Input Seal
Removal
With the vehicle in NEUTRAL, position it on a hoist...
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...
Other information:
Special Tool(s) /
General Equipment
6.5 mm Drill Bit
Scraper for Straight Edges
Self-Piercing Rivet (SPR) Remover/Installer
Belt Sander
Blind Rivet Gun
Torx Bit Socket
Hot Air Gun
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fus..
NOTE:
The available speaker configurations are shown first. The
remaining hidden audio and SYNC system components and various cable
routings follow the speaker configurations.
NOTE:
Some vehicles may not be equipped with all the optional components shown...
Categories
WARNING: Do not place your arms on the airbag cover or through the steering
wheel. Failure to follow this instruction could result in personal injury.
WARNING: Keep the areas in front of the airbags free from obstruction.
Do not affix anything to or over the airbag covers. Objects could become projectiles
during airbag deployment or in a sudden stop. Failure to follow this instruction
could result in personal injury or death.
WARNING: Airbags can kill or injure a child in a child restraint. Never
place a rear-facing child restraint in front of an active airbag. If you must use
a forward-facing child restraint in the front seat, move the seat upon which the
child restraint is installed all the way back.
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