Ford Explorer: Transfer Case / Description and Operation - Transfer Case - Overview

Ford Explorer 2020-2024 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Description and Operation - Transfer Case - Overview

Transfer case

The Transfer Case is a gearbox that attaches to the output shaft of the transmission through a splined input at the transfer case. Torque from the transmission is transferred to the rear driveshaft through the transfer case mainshaft. When torque to the front driveshaft is required it is transferred through a multi plate wet clutch and chain drive arrangement to the front output shaft of the transfer case.

Transfer case components

Item	Description
1	Transfer case clutch actuator
2	Fill plug
3	Drain plug

Transfer case components

Item	Description
1	Transfer case input shaft seal
1	Transfer case oil seal
1	Dust cover

Output Shaft internal components

Item	Description
1	Output shaft seal
2	Ring seal
3	Flange lock nut

Specifications

Lubricants, Fluids, Sealers and Adhesives Item Specification Transfer case fluid Material: Motorcraft® MERCON® LV Automatic Transmissi..

General Procedures - Transfer Case Fluid Level Check

Check Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). NOTE: Make sure that the vehicle is standing on a level surface...

Other information:

Ford Explorer 2020-2024 Service Manual: General Procedures - Wheel to Tire Runout Minimization

Check NOTE: Road Force® values in illustrations are shown in pounds. NOTE: Match mounting is a technique used to reduce radial runout or road force on wheel and tire assemblies. Excessive runout is a source of ride quality complaints and match mounting can be used to minimize the runout...

Ford Explorer 2020-2024 Service Manual: Removal and Installation - Exhaust Gas Recirculation (EGR) Back Pressure Sensor

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