Ford Explorer: Engine System - General Information / General Procedures - Piston Selection

Ford Explorer 2020-2024 Service Manual / Powertrain / Engine / Engine System - General Information / General Procedures - Piston Selection

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NOTE: Refer to the appropriate Section 303-01 for the specifications.

  1. NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.

    • Measure the cylinder bore in 2 directions.
    • Select a piston size based on the cylinder bore.
  1. NOTE: For precision fit, new pistons are divided into 3 categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.

    Choose the piston with the correct paint color or specific size grade.

    General Procedures - Piston Ring End Gap

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    Ford Explorer 2020-2024 Service Manual: Removal and Installation - Side Airbag


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    Ford Explorer 2020-2024 Service Manual: Removal and Installation - Driver Side Register


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    Integrated Keyhead Transmitter (If Equipped)

    Use the key blade to start your vehicle and unlock or lock the driver door from outside your vehicle. The integrated keyhead transmitter functions as a programmed ignition key that operates all the locks and starts your vehicle, as well as a remote control.

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