Ford Explorer: Body Closures / Removal and Installation - Front Door

Ford Explorer 2020-2025 Service Manual / Body and Paint / Body and Paint / Body Closures / Removal and Installation - Front Door

Removal

NOTE: Removal steps in this procedure may contain installation details.

NOTE: LH side shown, RH side similar.

  1. Open the door.

Vehicles with police package

  1. Remove the check arm bolt and position aside the check arm and tether strap.
    Torque: 18 lb.ft (25 Nm)

Vehicles without Police package

  1. Remove the check arm bolt and position aside the check arm.
    Torque: 18 lb.ft (25 Nm)

All Vehicles

  1. Disconnect the front door electrical connector.
  1. NOTE: This step requires the aid of another technician.

    Remove the door hinge pivot bolts.
    Torque: 22 lb.ft (30 Nm)
  1. NOTE: This step requires the aid of another technician.

    Remove the door.

Installation

  1. To install, reverse the removal procedure.
  1. NOTE: This step is only necessary when installing a new component.

    Check the door-to-body alignment. Align the door as necessary.
    Refer to: Front Door Alignment (501-03 Body Closures, General Procedures).

    General Procedures - Rear Door Alignment

    Adjustment NOTE: Removal steps in this procedure may contain installation details. NOTE: LH side shown, RH side similar. All alignments Open the rear door...

    Removal and Installation - Front Door Check Arm

    Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: LH side shown, RH side similar. Open the door...

    Other information:

    Ford Explorer 2020-2025 Service Manual: Removal and Installation - Transmission Fluid Temperature (TFT) Sensor


    Removal Remove the main control valve body. Refer to: Main Control Valve Body (307-01B Automatic Transmission - 10-Speed Automatic Transmission – 10R80, Removal and Installation). Disconnect the TFT sensor. Slide the plastic lock to the unlocked position...

    Ford Explorer 2020-2025 Service Manual: Removal and Installation - Fuel Rail


    Special Tool(s) / General Equipment 303-1567Sizer, Teflon SealTKIT-2010C-FLM 307-005 (T59L-100-B) Slide Hammer 310-205Fuel Injector Brush 310-206Remover, Fuel InjectorTKIT-2009A-FLM 310-207Installer, Fuel Injector Seal AssemblyTKIT-2009A-FLM Removal NOTICE: Fuel injection equipment is manufactured to very precise tolerances and fine clearances...

    Categories

    Children and Airbags

    WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.

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