Special Tool(s) / General Equipment
303-1249 Valve Spring Compressor TKIT-2006UF-FLM TKIT-2006UF-ROW |
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303-1567 Sizer, Teflon Seal TKIT-2010C-FLM |
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303-300
(T87C-6565-A)
Set, Valve Spring Compressor TKIT-1988-FESTIVA T88C-1000-ST TKIT-1988-TRACER TKIT-2009TC-F |
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303-350
(T89P-6565-A)
Compressor, Valve Spring TKIT-1990-LMH TKIT-1989-F TKIT-1989-FM TKIT-1989-FLM |
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303-472
(T94P-6565-AH)
Adapter, Valve Spring Compressor TKIT-1994-LMH/MH2 TKIT-1994-FH/FMH/FLMH |
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307-005
(T59L-100-B)
Slide Hammer |
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310-205 Fuel Injector Brush |
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310-206 Remover, Fuel Injector TKIT-2009A-FLM |
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310-207 Installer, Fuel Injector Seal Assembly TKIT-2009A-FLM |
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Knife | |
Long Nose Pliers |
Materials
Name | Specification |
---|---|
Motorcraft® Multi-Purpose Grease Spray XL-5-A |
ESB-M1C93-B |
DISASSEMBLY
NOTICE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.
NOTICE: Aluminum surfaces are soft and can be scratched easily. Never place the cylinder head gasket surface, unprotected, on a bench surface.
NOTE: If the components are to be reinstalled, mark the location of the components removed, they must be installed in the same location.
NOTE: Replace gasket if damaged.
Inspect the coolant outlet gasket and replace as necessary.NOTICE: Pull out the fuel rails in the direction of the fuel injector axis or damage may occur to the fuel injectors.
NOTE: When removing the fuel rails, the fuel injectors may remain in the fuel rails but normally remain in the cylinder head and require the use of a Fuel Injector Remover tool to extract.
NOTICE: Do not attempt to cut the lower Teflon® seal without first pulling it away from the fuel injector or damage to the injector may occur.
NOTE: Be very careful when removing the lower Teflon® seals, not to scratch, nick or gouge the fuel injectors.
NOTICE: The intake and exhaust valve springs appear similar but are different parts and are not interchangeable. If the springs are to be reused they must be installed in their original location.
NOTE: Use a small screwdriver and multi-purpose grease to remove the valve collets.
Using the special tools, remove the valve collet, valve spring retainer and the valve spring.NOTE: Use valve stem seal pliers (such as BeTooll HW0107 or equivalent).
NOTE: Install new parts, as necessary.
ASSEMBLY
NOTE: If installing the original valves, make sure the valves are installed in the same position from which they were removed.
Lubricate with clean engine oil and install the valve.NOTE: Use valve stem seal pliers (such as BeTooll HW0107 or equivalent).
NOTICE: The intake and exhaust valve springs appear similar but are different parts and are not interchangeable. If the springs are to be reused they must be installed in their original location.
NOTE: Use a small screwdriver and multi-purpose grease to install the valve collets. Check the seating of the valve collet.
Using the special tools, install the valve spring, valve spring retainer and the valve collet.NOTICE: If a spark plug is dropped, internal damage may result and the spark plug must be discarded. The use of a damaged spark plug may cause cylinder misfire resulting in engine damage.
Install the spark plugs.NOTICE: Do not use compressed air or the Fuel Injector Brush to clean the tip of the fuel injectors. Failure to follow this instruction may result in damage to the fuel injectors.
NOTE: Make sure to thoroughly clean any residual fuel or foreign material from the cylinder head, block and the general surrounding area of the fuel rails and injectors.
Using the special tool, clean the fuel injector bores.NOTICE: Do not lubricate the new lower Teflon® fuel injector seals.
NOTICE: Once the Teflon® seal is installed on the Teflon® Seal Guide, it should immediately be installed onto the fuel injector to avoid excessive expansion of the Teflon® seal.
NOTE: Make sure that new lower fuel injector Teflon® seals are installed.
Install the new Teflon® seals onto the Teflon® Seal Guide, using the Pusher Tool, slide the Teflon® seals along the Teflon® Seal GuideNOTE: Make sure the Teflon® seal is fully seated in the groove on the fuel injector before sizing the Teflon® seal.
NOTE: The beveled opening of the Teflon® seal sizer tool goes away from the seal.
Position the Teflon® seal sizer tool with the larger opening towards the Teflon® seal. Push while turning the Teflon® seal sizer tool 180 degrees.NOTICE: The new the fuel injector support rings must be installed in the correct orientation with the wide surface area facing up against the fuel injector O-ring seals. Improperly installed support rings may cause the fuel system to leak.
NOTE: Make sure that new fuel injector support rings and new fuel injector O-ring seals are installed.
NOTE: Do not lubricate the new lower Teflon® fuel injector seals.
Install the new fuel injector O-rings.NOTICE: The FRP sensor must be replaced if it is removed from the fuel rail.
NOTE: The anti-rotation finger of the fuel injector clip must slip into the groove of the fuel rail cup.
Install the fuel injectors in the fuel rail.NOTE: Do not lubricate the new lower Teflon® fuel injector seals.
NOTE: No sudden impact force is allowed.
Install the fuel rail by pushing down on the fuel rail above the injectors and install the bolts.4 Inch Display
A - Tachometer.
B - Information display.
C - Speedometer.
D - Fuel gauge.
E - Engine coolant temperature gauge.